Precast/Prestressed Girder Help

Service Limit States (Inventory and Operating Level)

These calculations are for Midspan location. Because our total moment is greater than 0, we have compression at top and tension at bottom. For both cases we will compute the Rating Factors.

  1. Compression at top (Compression Stress RFs are for Service 1 Limit State)
    R F I N V = f R t o p γ D × f D t o p γ L ( f L L + I t o p )

    We obtain thee values from File > Print / Positive Envelope Stresses option. In the following table we list the stresses due to dead load at midspan location at the top of the precast beam.

    Stresses due to dead loads (ksi) at midspan top
    DC Self-Weight 0.886
    Deck Haunch 0.996
    Diaphragm 0.162
    Comp DC 0.039
    DW Comp DW 0.032
      Total (fD) 2.115
    And for Live Load:
    Stresses due to live loads (ksi) at midspan top
    LL+IM 0.292

    fR - flexural resistance at top

    fR = fpb + allowable compression stress at top

    fpb - stress due to effective prestress: -0.856 ksi

    Allowable compression stress - 0.6 x 5 = 3.00 ksi

    Therefore, fr = 3.00 ksi - (-0.856 ksi) = 3.856 ksi

    γL=1.00; γD=1.00;

    R F I N V = f R t o p γ D × f D t o p γ L ( f L L + I t o p ) = 3.856 1.00 × 2.115 1.00 × 0.292 = 5.96
  2. Tension at bottom (Tension Stress RFs are for Service III Limit State)
    R F I N V = f R b o t γ D × f D b o t γ L ( f L L + I b o t )

    We obtain these values from File > Print / Positive Envelope Stresses option. In the following table we list the stresses due to dead load at midspan location at the bottom of the precast beam.

    Stresses due to dead loads (ksi) at midspan bottom
    DC Self-Weight -0.748
    Deck Haunch -0.841
    Diaphragm -0.137
    Comp DC -0.137
    DW Comp DW -0.111
      Total (fD) -1.974
    And for Live Load:
    Stresses due to live loads (ksi) at midspan top
    LL+IM f LL+I 1.020

    fR - flexural resistance at top

    fR = fpb + allowable compression stress at top

    fpb - stress due to effective prestress: 2.562 ksi

    0.19 f c = 0.19 5 = 0.425 k s i

    Therefore, fR = -0.425 ksi - 2.562 ksi = -2.987 ksi

    γL= 0.80; γD=1.00;

    R F I N V = f R γ D f D γ L ( f L L + I t o p ) = 2.987 1.00 × ( 1.974 ) 0.800 × ( 1.020 ) = 1.24
  3. Prestressing Steel Tension Capacity

    The rating equation for prestressing steel tension is:

    R F I N V P S S I T = 0.9 f y ( F d + F y ) F I

    The stress in strands shall be checked for tension. In this case, the limiting steel stress is 0.9Fy.

    fpy in turn is estimated to be as in the Table 6-10 from the LRFR Manual:
    Type of tendon fpy
    Low Relaxation Strand 0.9fPU
    Stress Relieved Strand 0.85fPU

    The prestressing steel type used in this example is 1/2” (low relaxation steel) (fpu = 270 ksi).

    Therefore

    f p y = 0.9 f p u = 0..9 × 270 = 243 k s i

    and the limiting stresses for prestressing steel as per Art. 6.5.4.2.2.2 is:

    0.9 × f p y = 0.9 × 243 = 218.7 k s i

    The dead load stress in strand is the final prestress stress after all losses. This can be calculated as f p j Δ f s . Note that these values are reported in Precast/Prestressed Girder, but are based on the location of centroid of all prestressing steel. The stress in the bottom row is usually slightly higher, however, in lieu of better estimates, this value is used.

    Based on initial stress of 202.5 ksi (0.75*fps), and total loss of 41.84 psi, the final strand stress is 160.66 ksi, which used for the dead load term “D” (Fd + Fp) from the formula of the Rating Factor.

    The live load increment of stress is calculated by interpolating the girder top and bottom live load stresses, and finding the concrete stress at location of bottom strand. Then using modular ratio to find the steel stress,

    f p e r m i t b o t t o m s t r a n d = E s E c × { f P E R M I T B O T + [ f P E R M I T T O P + f P E R M I T B O T H ] × e b o t }

    where:

    fbot - bottom fiber concrete stresses due to total live load;

    ftop - top fiber concrete stresses due to total live load;

    h - total section height (54 in);

    ebot - the eccentricity of the bottom row of strands which is assumed in Precast/Prestressed Girder to be located at 2 inches from the bottom flange of the beam;

    Es - modulus of elasticity of the prestressing tendon: 28500 ksi;

    Ec - modulus of elasticity of 28-day strength concrete: 4030 ksi;

    h - total section height (54 in);

    We should compute the live load stresses at top and at bottom.

    We have the Live Load Moment for Design Truck Load = 1486.0 k.ft, previously computer, and the section modulus at top (Stc = 61012.22 in3) and at bottom (Stc = 17471 in3).

    Therefore, the formula to compute the stresses from these live loads at the bottom of the section is:

    f D E S I G N T O P = M L L + I M D E S I G N S t c = 1486.0 × 12 61012.22 = 0.292 k s i
    f P E R M I T B O T = M L L + I M P E R M I T S b c = 1.020 k s i
    f P E R M I T b o t t o m s t r a n d = 28500 4030 × { 1.020 + ( 0.292 + 1.020 54 ) × 2 } = 6.87 k s i

    Therefore, the Rating Factor for Design Load for prestressing steel tension:

    R F D E S I G N P S S i T = 0.9 f p y ( F d + F p ) f L L + I b o t t o m s t r a n d = 218.7 160.66 6.87 = 8.45